Model 55E Injection Molding Machine

Model 55E Description


The all-new, ultra-quiet model 55E Mini-Jector eliminates the need for hydraulic or pneumatic connections by using electric servos for motion control. The full-color, graphical HMI touchscreen provides a user-friendly interface for machine setup & operation. A configurable injection profile allows up to 5 injector speed and acceleration changes, plus a packing stage that can be enabled or disabled by the operator. Recovery can occur either before or after injection, making the machine perfect for creating test specimens.

ELECTRIC MODEL #55 FEATURES:

  • Servo technology provides precise speed & position control
    • Velocity is held within 0.02%
    • Position is held within 0.001"
    • Uses Mitsubishi J3 series servo motors
  • HMI touchscreen for setup, control, and monitoring
    • Temperature control and monitoring
    • English or Metric units selectable for data entry & display
  • Auto or manual modes
  • Optional packing stage
  • Built-in safety features prevent operation that may damage machine
  • Integrated chiller for feed throat and bearings
  • Uses self-clamping V-mold technology
  • Optional data collection saves information about each shot - perfect for lab or classroom environments!



Model 55E

COMPACT DESIGN

  • Allows placement near assembly areas to avoid having to "batch mold"
  • Can be easily integrated into a product assembly line

CLAMPING UNIT

  • Controlled by servo motors
    • Servos provide closed-loop control (carriage position and speed feedback)
      • Feedback is used to ensure safe operation
      • Clamp is locked into place when closed

INJECTION UNIT

  • Compact vertical injection unit features:
    • Maximum 1 oz. shot size
    • Front-loading hopper with dump tube
    • Radiused nozzle with either a straight orifice or a shut-off non-drool design
    • Selectable screw decompression
    • High torque drive for molding any type of thermoplastic resin


Injection Drive System

CONTROL UNIT

  • All sequences and parameters controlled by an extremely quick Mitsubishi PLC
  • HMI touchscreen used for operator interface
  • Operator interface dislays a variety of information related to the machine cycle
  • Simple, intuitive navigation makes the machine simple to operate
  • Status message displays provide convenient machine information & assistance for operators
  • Up to 96 twenty-character alpha-numeric set-up "recipes" can be stored
  • A selectable automatic temperature "cut-back" feature will automatically reduce temperature settings if the machine goes idle
  • Recovery selectable before or after injection
  • Security login allows different levels of access
  • A variety of alarms and safety interlocks are part of the machine software package
  • Designed with input from customers

REQUIREMENTS

  • 220V, single-phase





Touch Screen Examples

The Electric Model 55 has several options available for an additional cost, including a data collection unit, a mold heat package, a mold slide plate, and a portable machine stand. Two-hand start is also an option.

Model 55E Specs

General Specifications
Single-Phase Voltage 230 V
Rated Current @ 230VAC 30 Amps
Approx. Machine Shipping Weight 700 Pounds
Machine Footprint, with Cart (W x D) 30 x 38 Inches

Clamping Unit
Approx. Max Clamp Force 25 Tons
Standard Mold Size (LxWxH) 7 x 2 x 3 Inches
Maximum Casting Area 6.0 in2
Mold Ejection Force 3,600 Pounds

Injector Unit
Hopper Capacity 12 Pounds
Screw Diameter 0.875 Inches
Screw Stroke 3.0 Inches
Maximum Screw Displacement 1.80 in3
Maximum Shot Size 1.0 Ounces
Maximum Injection Pressure 17,000 PSI
Maximum Screw Speed 120 RPM
Plasticizing Capacity 17.5 lbs/hour
Screw Recovery Rate 0.05 oz/sec
Maximum Nozzle Discharge Rate 1.2 in3/sec
Barrel Heater Capacity 2,100 Watts
Nozzle Heater Capacity 150 Watts

(Specifications may change without notice)

Model 55E Media

Pictures
Front View
Back Left
Back View with ...
Electrical Encl...
HMI Packing Sta...
HMI Trend Data
Left Front
Left Side
Injection Screw
Front View
Stand and Coola...
Rear View - Top...
Stand and Slide...

 

Movies

Front View

 

 

Injection Profile

 

Operator Interface (HMI)